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Do you have any of these questions in managing your remanufacturing
business?
- What is the true cost for the remanufactured item?
- How much time does it take to remanufacture an item?
- What is the time for each step of the process?
- Where are the bottlenecks and holdups in the remanufacturing process?
- What is my defect rate and why?
- Are certain components used causing the defects?
The Remanufacturing Package can help answer these and more.
The remanufacturing package includes the following features:
- Remanufacturing management including detail
cost analysis for finished goods with labor and components
- Remanufacturing analysis of technician time
- Defect analysis with analysis by type of defect, item, technician,
component vendor, and customer
- Accounts Payable including credit card management
- Inventory for finished goods, components, and cores
- Purchase Order with alternate supplier part numbers and stock management
- Bar Coding for inventory count management of your components and
finished goods
- Finished goods needs forecasting with production sheets and calendar
- Interface to River Cities accounting, Quickbooks®, or stand alone
without an accounting package.
Remanufacturing
The importance of Inventory control cannot be overemphasized. The ability to
effectively manage your inventory is crucial to your continued business success.
River Cities Software products are designed with these factors in mind and will
provide you with the information to successfully manage your inventory
investment.
Build your remanufactured finished goods from components.
Maintain Maintain
component inventory and finished goods inventory. The system will
create your finished goods and remanufactured items from your component
inventory. This maintains proper unit cost amounts for the
remanufactured goods. The remanufactured items are then placed
into the inventory system for sale to your customers.
The remanufactured and created goods can be serialized.
The cost of each item in inventory is maintained by average cost, true FIFO,
or true LIFO. All serialized inventory is maintained on a specific cost
method. This allows the flexibility required to meet your particular needs.
The master record for each inventory item maintains critical information.
Item cost, list price, month-to-date cost and usage, year-to-date cost and
usage, as well as last year's usage, plus the usage for the previous 24
months stored by month. With this detailed information at your fingertips,
River Cities Software products will enable you to make sound buying
decisions and gain greater control over your inventory.
Inventory Movement history is maintained for each item in the inventory
system. The display will show the movement by month for the last 24 months.
This information will help in determining order cycles and quantities.
Detailed receipts are available allowing you to view each time an inventory
item is received with the purchase order number, vendor, and cost.
A detailed usage can be viewed showing the date, finished good item number, and
quantity used.
Inventory locations are maintained for ease in verifying inventory
quantities during a physical inventory. The optional Bar Code Tracking
System will enhance the speed of the process of Inventory Management.
Defect and production tracking to help maintain the quality of
your finished goods.
Track defects by finished goods items, tech,
component, and/or vendor.
Each batch of created goods can list the origin of each component.
Track any defects
or yield information back to the vendor from whom you purchased the
components.
Proactively service and maintain your relationship with your customers.
Print a list that can be used to email notification to your customers
regarding any known defects.
Analyze production by tech and/or finished good item. Pinpoint the total time to
remanufacture each item and accurate costs of that item.
Look for trends or production problems. Compare production between two date
ranges.
Print production sheets for your techs. Quantity to be manufactured is
determined by minimum and maximum quantities set for each finished good
item. Also
the number of items that are on backorder from the accounts receivable
system is added to the quantity to be made.
Broker and Empties Management
The broker system allows you to easily purchase empties and cores and/or
start those cores in your remanufacturing process.
Purchase and/or receive empties or cores from your customers.
Pickup orders can be
scheduled and include each type of core previously received from the
customer for faster receiving.
Add cores during the receiving process.
The price that has previously paid for cores is displayed so you do not pay
too much for the cores.
The payment can be sent as a check to your customer or placed on the
customer account as a credit.
The payment can be donated to a school or charity, either by payment or on
account of the charity or school.
Empties/cores can be updated to inventory stock for later resale.
Empties and cores can be immediately placed into the remanufacturing production line.
Manage the empty purchase process.
Print pickup labels to be sent to your
customer.
Print a donation statement for your customers. This allows them to
easily calculate any charitable contribution on their tax returns.
Print a receipt for your customer that can be included with the payment.
Search for the customers that have previously provided empties by
type. If you need empties for your remanufacturing, these customers
should have them.
Special prices for certain customers can be
entered so that you pay the negotiated price of the customer for empties
purchases.
Inventory
The importance of Inventory control cannot be
overemphasized. The ability to effectively manage your inventory is crucial to
your continued business success. The software has been designed with these
factors in mind and will provide you with the information to successfully manage
your inventory investment.
To maintain accuracy, the software
provides for your choice of costing methods, true real time processing, and
flexible pricing methods to your customers.
The cost of each item in inventory is
maintained by either average cost, true FIFO, or true LIFO. All serialized
inventory is maintained on a specific cost method. This allows the
flexibility required to meet your particular needs.
Retail prices may be automatically
calculated in many ways. These include: a percentage added on top of cost or
based on your GSA contract price, your state contract price, or your own
user defined contracts. Other methods include a percentage off list, a
dollar amount on top of cost, a dollar amount off list price, or most
importantly, any given price specified at the time of order entry.
Quantity price breaks may be entered for
up to 10 levels for each item. These can be set up as a dollar amount,
percentage off list, and/or percentage on top of cost.
Special automatic pricing can be set up by
customer, vendor, item, or by category. Special prices may also be based on
user defined price breaks by vendor, item, or category. This flexible
pricing system will relieve the hassle associated with special pricing.
Contract pricing such as GSA or state schedules
may be entered for automatic retail price calculations for a particular
customer.
A Retail Price List of all items be
category may be printed. The list will optionally show cost, transfer cost,
gross margin, and price breaks associated with each item. Printed without
cost or margin, this list is useful as price lists for your salesreps.
Maintain a detailed movement history for each
item.
On-hand quantities in the Inventory system
are continually updated from several different areas. These include sales
entered from Accounts receivable, inventory received through the Purchase
Order system, and inventory used through Service Dispatch, giving you true
on-line processing.
The master record for each inventory item
contains a great deal of information. Item cost, list price, month-to-date
sales, cost and usage, year-to-date sales, cost and usage, as well as last
year's sales and usage, plus the usage for the previous 24 months stored by
month. With this information readily at your fingertips, you will make sound
buying decisions and gain greater control over your inventory.
Inventory movement history is maintained
for each item in the inventory system. The display will show the movement by
month for the last 24 months. This information will help in determining
order cycles and quantities.
Detailed receipts are available allowing
you to view each time an inventory item is received with the purchase order
number, vendor, and cost.
A detailed usage can be viewed showing the
date, invoice number, customer, quantity, and price for each sale. If
the item was used in a service call, the job number and technician are also
displayed.
Virtually unlimited inventory setup capabilities,
methods of item inquiry, and ease of maintenance.
Maintain an almost unlimited number of product categories.
An Item Master List may be printed by item, one category, or by all
categories, allowing you to view a particular item or category without
obtaining a complete inventory printout. General Ledger posting entries may
be assigned by category to gain greater control of inventory.
Multiple inventory locations may be maintained with one or
more accounts receivable.
Support is also available to load your vendor's item
pricing information from both disk and/or modem providing efficient
inventory and pricing updates.
Create and maintain a core bank showing core and
empties owed to your customers or from your vendors.
Options for inventory can be defined by individual item or
for an entire category. For example, color, material, and size can be
defined.
You may obtain access to an individual item in the system
by various methods. These include the exact item number, partial item
number, description, or by item category. Also, when part numbers change, a
cross reference may be maintained of the new part numbers and your part
numbers. Operator processing speed is increased by the versatility of the
software.
Inventory locations, whether in the warehouse, on the
sales floor, or other areas, are maintained for each in verifying inventory
quantities during a physical inventory. The optional Bar Code Tracking
System can greatly speed up the process of Inventory Management.
Inventory may be allocated to technicians and/or
salesreps. A breakdown of allocations is displayed on the individual item
record showing number on-hand, and the amounts allocated to technicians, or
sales reps. The system will also display the number allocated for
backorders. At a glance, you can tell where your inventory should be. If you
need more detail, it's only a keystroke away.
Full serialized inventory with complete history from
purchase to retirement.
The inventory system tracks all inventory, including
serialized equipment, parts, and supplies. Serialized inventory does not
require the assignment of an additional ID number, but you can assign the id
number if desired.
The serialized inventory record contains the received
date, origin of the item, sold date, customer which purchased the item,
invoice number the item was sold under, as well as the invoice number from
the vendor when the item was purchased by you.
A serial numbers report will sort by sold and/or received
dates. The serialized inventory report will show which serialized items are
sold, on-hand, rented, leased, or on demonstration to prospective customers.
Serialized packages may be order from your vendor and sold
as a group with full serial number tracking of each piece of the package.
Management analysis reports include:
Several items may be combined under your own user defined
part number to sell as one item. This is very important for special "deals"
and promotions (i.e. start-up kits) and handles proper inventory reductions
for each item comprising the "deal" and proper cost of sales accounting in
the General Ledger system, even though the items may be from different item
categories with different General ledger account numbers.
The end-of-month inventory report contains a gross margin
analysis for each item sold during the month.
Yield analysis is available with the manager's console.
Accurately measure and maintain toner and supply yields.
There are many additional reports which are available to
help you is other ways. You may obtain as little or as much detail as
necessary. These provide you with the tools you need to better manage your
inventory investment. With the addition of Microsoft Access you may
write your own reports.
Purchase Order
Tracking purchase orders is very important to maintaining a
proper inventory system. Balancing the items on order, in inventory, allocated
to technicians, and lead times can improve your investment in your inventory and
lower your inventory costs.
Flexibility in data entry.
The system maintains sequential purchase
order numbers, or verbal purchase order numbers may be given to the vendor
and entered into the system at a later date.
The purchase order system may be used to
enter vendors into the Accounts Payable vendor file. This allows the person
ordering to change a vendor to get the best price.
Special messages may be printed on the
bottom of the purchase order for notices to the vendor.
Purchase Orders may be pre-paid.
All inventory products may have alternate
vendors, allowing orders to be placed based on the best price, terms, and
availability of the item.
Multiple ship to locations for each vendor
allow quick easy choice for shipping.
Management routines and controls
Minimum stock levels can be calculated and
the inventory updated.
All outstanding purchase orders by a
vendor or item may be displayed and/or printed.
The purchases "on hold" report will list
all orders and inventory quantities which have been received but not yet
matched to an invoice.
The Purchase Order system is a two-step
system. When inventory is received, the packing slip is entered into your
system to reflect the inventory received. At a later time, the invoice is
received to update the true cost and to create a voucher in the Accounts
Payable system.
The Purchase Order system updates the inventory when the
purchase order is received. The Accounts Payable system is updated when the
invoice is received.
The Purchase Order system allows timely closing of your
books at end of month by recognizing costs for true accrual accounting.
The Purchase Order system will print a low stock report or
a recommended order for your entire inventory or for a selected category of
inventory.
Time saving features
The Purchase Orders system will print shelf labels for the
quantity received, quantity on hand, or quantity on hand for an inventory
category.
Purchase orders can be faxed directly from the purchase
order system. (requires faxing center).
The vendor's name and address is automatically retrieved
from the accounts payable system, if installed.
Purchase orders may be canceled with automatic reduction
of quantity on order in the inventory item file.
When the packing slip is received, a list of your
customers with inventory on backorder is printed.
The list price of the item can be updated immediately upon
receipt of the purchase order to maintain your profit margin.
The packing slip and invoice can be scanned, stored,
viewed, and/or printed.
Bar Coding
Proper inventory management means more profit to your
company. Excess inventory not only increases tax liability but ties up valuable
company resources as well. In today's competitive marketplace, proper inventory
management can make a difference in the performance and survival of your
company.
The bar code inventory tracking
system interfaces directly with the Inventory and Purchase Order systems. If is
designed to allow inventory to be received by scanning the bar code labels, to
expedite the inventory of stock, and to facilitate the inventory of technician
car stock assigned to each technician. Many companies are discovering that by
using bar code technology in tracking their inventory they are not only able to
pay for the bar code system within a very short time, but save substantial
amounts of money by reducing the time and personnel requirements typically
associated with the inventory process. Now your inventory process does not need
to be a painful experience.
An optional bar code printer is available
which will print out custom bar codes with your part numbers.
While taking inventory, the bar code scanner
can be used to gather the item numbers by reading the imprinted item bar codes
(i.e. serialized inventory, manufacturer bar code labels, etc.). This greatly
accelerates the inventory process and can result in significant savings. The
inventory process can now be conducted on a monthly basis resulting in tighter
control on your stock.
When inventory is first brought into the
system through purchase order, the bar code inventory tracking system can be
used to enter each item by scanning its bar code.
This system utilizes a non-contact, portable, hand-held laser
bar code scanner with a built-in rechargeable power supply to collect data. The
laser scanning technology provides a superior first-time read rate. A built-in
keypad and display facing the operator during scanning allow for single hand use
without the tangle of cords associated with many other systems. The scanner unit
is a pistol grip "point and shoot" system which employs a button "trigger" which
combined with the light weight gives it a natural feel that is both comfortable
and easy to use over extended periods of time. If you are haunted by
inefficiency in tracking your inventory, River Cities Software has the
solution-- Bar Code Inventory Tracking.
Serialized inventory may be scanned to enter the serial number
into the inventory.
The bar code inventory tracking system will allow you to keep
track of all your technician car stock and the tools assigned to each
technician. You no longer have to worry about who has what tools or what items
are "floating around". By using the sophisticated reporting capabilities you
will be able to determine the exact needs of your technicians and be able to
verify that stock is being properly utilized.
The Sales Prospecting module may well
turn out to be your best investment ever made with respect to sales growth and
profitability. Dealers are constantly amazed at the wealth of information that
is presented by this module. You may find that you know more about the buying
habits of your competitor's customers than your competitor knows.
Know what you have scheduled and when
The Sales Prospecting system contains a
complete appointment and task scheduler with daily, monthly, weekly, and
yearly views. Also a planner view can be displayed. Each
appointment can be color coded and reminders set.
A report will print a list of calls to be
made for each salesrep for a specified date range.
The appointment records will show the
contact history and date/time for each follow-up.
Contact history is maintained for as long
as desired.
A report listing appointments not
completed by each salesrep is a valuable management tool. How often has a
sale been lost because the salesrep did not follow-up in a timely manner on
a lead, proposal or demo.
Comments may be entered for each contact.
This will allow a detailed explanation of what the contact was about. This
can be used to get new salesreps selling in a shorter time when existing
salesreps leave your firm.
Statistics on each type of contact or call
can be maintained for each salesrep. The statistics report is used to
measure salesrep productivity.
Information, information, information!
An example is when your sales people call
on a new prospect. They can gather a wealth of information about what types
of office equipment the prospect uses, such as brand and model, expiration
date of service contracts and types of contract. Now you know what type of
toner they need, normal paper usage, etc.
Have the ability to maintain multiple
contacts within a prospect and selectively sort to determine the
relationship with other firms within your market area with SIC code
comparisons.
Each prospect may have up to 150 yes/no
qualifiers assigned, as well as up to twenty-one user defined data fields.
Track decision maker's name, title, and
phone numbers with fields to record who influences the buying decision.
Competitive equipment is maintained by SIC
(Standard Industrial Classification) code, customer location, type of
equipment, purchase or rental, term of contract, billing terms, current
volume, contract expiration, and special customer needs that may or may not
be satisfied by the current equipment or supplier.
Supplies and other renewable inventory is
loaded into the Sales Prospecting system from the Service Dispatch, and
Invoicing systems.
Time savers help your sales grow
Sales territories may be maintained by zip code, selected
markets, and specialized equipment.
The ability to print mailing labels or envelopes for
prospects after sorting.
The Sales Prospecting system measures supply potential by
manufacturer, equipment type, and copy volume. A report is printed showing
potential versus actual purchases by customer for all consumable supplies.
Lead generation based on historical and future known facts
by prospect and user needs.
A complete mail list file is maintained with the ability
to select any combination of "and", "or", or "not" search on qualifiers.
A complete mailing history of date and content of each
mailing to every prospect may be maintained and reviewed.
The sorted prospects may be interfaced to a word
processing program so that correspondence may be sent to all prospects
selected in the search.
Machine sales can be forecast by comparing recommended
monthly usage on each copier to actual monthly usage. The report will print
a list of all copiers eligible for upgrades.
Reports are available to forecast supply sales based on
past buying habits of your customers. This enables you to call the customer
before another dealership to get those supplies.
Sales prospecting information can be dumped to a Palm
handheld or notebook computer so that the salesrep can have up to the minute
information about their prospect, including appointments, service history,
and purchasing history.
Know about your customers without hassling the
accounting and service departments.
Gather sales information from your own sales department
about your customers. Information is also gathered from your sales staff who
are calling on new, prospective customers.
Contract information on your customers as well as
prospects is maintained showing all contract information including a
purchase amount to facilitate upgrades.
Every time a meter reading is taken in the Service
Dispatch or Contract Billing system, the reading is put in the Sales
Prospecting system.
Full service history may be displayed by the sales rep
without the use of the service dispatch system.
Purchase history may be displayed or printed by the
salesreps.
Sales Campaigns, Email Campaigns, Newsletter, Email Newsletters,
Sales Forecasts, Pipeline management, Sales Funnel Management, and more.
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